Biodiesel B100 from Non-Edible Oils (Crude & Refined Glycerin):

Biodiesel is a renewable, biodegradable fuel made from biological sources such as vegetable oils, animal fats, or recycled cooking grease. It is produced through a chemical process called **transesterification**, where triglycerides (the main components of fats and oils) react with an alcohol (typically methanol) in the presence of a catalyst (e.g., sodium hydroxide or potassium hydroxide). This reaction converts the triglycerides into fatty acid methyl esters (FAME)—the primary constituents of biodiesel—along with glycerol as a byproduct.

Biodiesel is typically used as a blend with petroleum diesel (e.g., B20, which is 20% biodiesel and 80% diesel) but can also be used in its pure form (B100) in compatible engines.

  • Key Properties:
    • Renewable: Derived from plant or animal sources, unlike fossil-based diesel.
    • Biodegradable: Breaks down naturally, reducing environmental persistence.
    • Lower Emissions: Produces fewer greenhouse gases and pollutants (e.g., carbon monoxide, particulate matter) compared to petroleum diesel.
    • Energy Content: Slightly lower than petroleum diesel (about 90-95% of diesel’s energy per gallon).
    • Flash Point: Higher than diesel (typically >130°C), making it safer to handle.
  • Uses of Biodiesel

Biodiesel’s primary role is as a fuel, but its properties also enable secondary applications. Here are its main uses:

  • Transportation Fuel
    • Diesel Engines: Biodiesel is used in diesel-powered vehicles—cars, trucks, buses, and heavy machinery—either as a blend (e.g., B5, B20) or pure (B100). It’s compatible with most diesel engines with little to no modification.
  • Benefits:
    • Reduces tailpipe emissions (e.g., soot, sulfur oxides).
    • Enhances engine lubrication, extending component life.
    • Supports energy independence by utilizing local feedstocks.
  • Heating and Power Generation
    • Heating Oil: Biodiesel can replace or blend with traditional heating oil (e.g., in furnaces or boilers) for residential, commercial, or industrial heating.
    • Power Plants: It’s used in stationary diesel generators or small-scale power systems, especially in remote areas or as a backup fuel.
    • Advantages: Cleaner combustion reduces maintenance costs for heating systems.
  • Marine and Aviation (Emerging Use)
    • Marine Fuel: Biodiesel blends are used in boats and ships, particularly in environmentally sensitive areas like coastal waters, due to their biodegradability and lower emissions.
    • Aviation: While not yet widespread, bio-based jet fuels (e.g., sustainable aviation fuel, or **SAF**) can include biodiesel-like esters, though this is a distinct category. Research continues to expand this application.
  • Industrial and Agricultural Applications
    • Machinery: Biodiesel powers tractors, harvesters, and other farm equipment, often produced on-site from local crops (e.g., soybean or canola).
    • Construction: Used in heavy equipment like bulldozers and excavators, especially where emissions regulations are strict.
  • Solvent and Cleaning Agent (Secondary Use)
    • Cleaning: The fatty acid esters in biodiesel (e.g., methyl soyate) can dissolve grease and oils, making it useful for industrial cleaning, degreasing, or as a solvent in paints and coatings. This is a niche use, often tied to specific esters like methyl oleate or soyate.
  • Blending Agent
    • Fuel Additive: Biodiesel is blended with petroleum diesel to improve its lubricity and reduce emissions. For example, ultra-low sulfur diesel (ULSD) often includes a small percentage of biodiesel to restore lubrication lost during sulfur removal.
  • Benefits Driving Its Use:
    • Environmental: Reduces carbon dioxide (CO2), particulate matter, and sulfur emissions compared to fossil diesel.
    • Economic: Supports agricultural economies by creating demand for crops like soybeans, canola, and palm.
    • Energy Security: Reduces reliance on imported fossil fuels in countries with strong agricultural bases.
  • Challenges:
    • Cold Weather: Biodiesel can gel at low temperatures (depending on feedstock), requiring additives or blending.
    • Cost: Production can be more expensive than petroleum diesel, though subsidies and economies of scale are narrowing the gap.
    • Feedstock Competition: Large-scale production can compete with food crops, raising ethical and economic concerns.

In summary, biodiesel is a versatile, renewable fuel primarily used in transportation, heating, and power generation, with additional niche applications as a solvent. Its adoption continues to grow as part of efforts to reduce fossil fuel dependence and combat climate change.

Our MIDC Mahad Unit is able to produce Biodiesel B100 that meets IS 15607:2022 Specifications.